Will the insulation performance of communication cable compounds be affected in high temperature environments?- Hangzhou Meilin New Materials Technology Co., Ltd.

Will the insulation performance of communication cable compounds be affected in high temperature environments?

Will the insulation performance of communication cable compounds be affected in high temperature environments (such as near industrial production equipment or in tropical climates)?

In high temperature environments, such as near industrial production equipment or in tropical climates, the insulation performance of communication cable compounds may indeed be affected. Specific influencing factors include the following aspects:

Material aging:
High temperature environments will accelerate the thermal aging process of communication cable compounds, resulting in a decrease in the mechanical and insulation properties of the materials.

Long-term exposure to high temperatures may cause changes in the molecular structure of cable compounds, resulting in deterioration of insulation performance.

Thermal stress:
High temperatures will cause communication cable compounds to experience greater thermal stress, which may cause expansion and contraction of the material, thereby affecting its insulation performance.

The repeated action of thermal stress may cause damage to the microstructure of the material, produce microcracks, and affect the insulation effect.

Material selection:
Some communication cable compounds may not be able to maintain their optimal performance at high temperatures, and materials with good heat resistance need to be selected to enhance the insulation performance.

The insulation performance of cable compounds in high temperature environments can be improved by using specific high temperature resistant additives or formulation adjustments.

The combined effects of humidity and temperature:
In high temperature and high humidity environments, moisture may penetrate into the cable, causing the hygroscopicity of the insulation material to increase, thereby affecting the insulation performance.
It is necessary to consider the hygroscopic characteristics and electrical performance changes of the material in high temperature and high humidity environments.

Standards and testing:
Communication cable compounds used in high temperature environments need to pass rigorous testing and certification to ensure that they can maintain stable insulation performance under extreme conditions.
Standardized high temperature aging tests can simulate the actual use environment and evaluate the material performance.
Countermeasures

In order to cope with the impact of high temperature environments on the insulation performance of communication cable compounds, the following measures are usually taken:

Material optimization: Select high heat-resistant base materials and additives, such as using high temperature resistant polyethylene, polyvinyl chloride or special polymer materials.
Formula adjustment: By adjusting the formula of the compound, adding heat stabilizers and antioxidants to improve the high temperature resistance of the material.
Testing and certification: Conduct high temperature aging tests and environmental simulation tests to ensure the long-term stability of the material in high temperature environments.
Protective measures: During installation and use, take appropriate protective measures, such as increasing the thickness of the insulation layer and using protective sleeves, to reduce the direct impact of high temperature on the cable.

Through these measures, the insulation performance of communication cable compounds in high temperature environments can be effectively improved to ensure the safety and reliability of the cable.